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Planning to start your own bottled water business?

In an era when clean, safe drinking water is a growing concern, packaged drinking water offers consumers convenience, reliability, and peace of mind. Whether bottled for daily consumption or sold in bulk jars, packaged drinking water undergoes rigorous treatment to meet health and safety standards.

Over 65% of bottled water consumed in urban India is treated by reverse osmosis or multi-stage purification methods.

Our Solution

Features
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Our Company
Types of Filter Media

Limited

All types of available media

Warranty

1 year

1 year

Budget

Fixed

Flexible

Media Layers

Average

Expert technicians for the most efficient media layering

Customization

Limited

As per our client's requirement

Support

Working days and hours only

On call support through 4 lines

Brand Options

Limited

All leading manufacturing brands

STARTING FROM ₹89,00,000

Customization Options

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Filter Media

• Gravels • River Sand •Treated Sand • Green Sand • Birm Media • Katalox • MnO2 • Silex • Anthracite • Quartz • Ion Exchange Resin

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Flow

From 4000 LTR/day up to any capacity

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MOC

FRP

Mild Steel

Stainless Steel

Key Features

  • Multi-stage purification (filtration, activated carbon, RO / UV / Ozone)

  • Mineral / pH balancing to ensure taste and health benefits

  • Packaging that meets food safety norms (BIS / FSSAI / ISO)

  • Safe and sterile bottling & sealing processes

  • Traceable quality: batch codes, lab-tested waters

  • Drinking water free from harmful microbes, heavy metals & chemical contaminants

  • Consistent taste & clarity

  • Safe for vulnerable populations (kids, elderly, immuno-compromised)

  • Reduces dependency on boiled water, saves time & fuel

  • Convenient: portable bottles, jars; available widely

Benefits

Applications

  • Portable packs and bottles for impulse purchase, convenience stores.

  • Premium experience with clean, crisp water; critical for guest satisfaction.

  • Critical for medical safety, patient hygiene, and sensitive individuals.

  • Safe water where children congregate; helps reduce absenteeism.

  • Convenience for employees; reduces risk of waterborne illnesses.

    ​

Machines & Sections in a Packaged Drinking Water Plant

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Raw Water Handling & Storage

  • Submersible/Borewell Pumps or Municipal Connection → Source of raw water.

  • Raw Water Storage Tanks → Collect and store incoming water for treatment.

  • Feed Pumps → Push water into the treatment line at controlled pressure.

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Water Treatment Section

This is the heart of your plant where raw water is converted into safe, BIS-standard drinking water.

  • Iron Removal Filter → Removes iron and turbidity.

  • Activated Carbon Filter → Eliminates chlorine, color, odor.

  • Water Softener → Removes hardness (calcium/magnesium).

  • Micron Cartridge Filters → 10µm → 5µm → 1µm filtration.

  • High Pressure Pump + RO Membranes → Removes dissolved salts, bacteria, viruses, chemicals.

  • Mineral Dosing Unit → Adds back essential minerals & adjusts taste.

  • UV System → Disinfects water by inactivating microorganisms.

  • Ozonator → Provides long-term disinfection & ensures bottled water shelf-life.

  • Treated Water Storage Tank (SS 304/316) → Hygienic storage before bottling.

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Bottle & Jar Manufacturing

Many businesses prefer to manufacture their own bottles/jars instead of purchasing them, as it reduces costs in the long run.

  • Blow Moulding Machine → Converts PET preforms into bottles (500 ml, 1 L, 2 L, etc.).

  • Jar Blowing Machine → For making 20L PET jars used in homes, offices, institutions.

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Bottle & Jar Washing Section

Hygiene is critical in packaged drinking water.

  • Jar Washing Machine (Semi or Fully Automatic) → For 20L jars (multi-stage: detergent, hot water, final rinse).

  • Bottle Rinsing Machine → Cleans bottles before filling, ensuring no dust or contaminants remain.

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Filling & Sealing Section

  • Jar Filling & Capping Machine → Automatically fills 20L jars and seals them with leak-proof caps.

  • Automatic Bottle Filling Machine (3-in-1 system: rinsing, filling, capping) → Fully automated line for 200 ml, 500 ml, 1 L, 2 L bottles.

  • Cap Feeding & Sealing Machine → Ensures tamper-proof sealing.

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Labeling & Packaging Section

This is where your water brand takes shape.

  • Labelling Machine → Automatically pastes labels (PVC shrink sleeve or sticker type) on bottles and jars.

  • Batch Coding Machine → Prints batch number, manufacturing & expiry dates on bottles/jars (mandatory as per BIS).

  • Shrink Wrapping / Packaging Machine → Wraps bottles into packs (12 x 1 L, 24 x 500 ml, etc.) for easy transportation.

  • Conveyor Belts → Connect filling, capping, labelling, and packaging units into one smooth production line.

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Ancillary Equipment

  • Air Compressor → Runs blow moulding machines.

  • Chillers / Cooling Systems → Control temperature during production.

  • RO Cleaning-In-Place (CIP) System → For regular cleaning and maintenance of RO membranes.

  • Electrical Panels & Automation Controls → Centralized operation and monitoring.

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Quality Control & Lab Setup

Every packaged drinking water plant must have an in-house testing lab as per BIS requirements.

  • Lab Instruments → pH meter, TDS meter, turbidity meter, spectrophotometer, incubator, etc.

  • Testing → Microbial count, chemical tests, heavy metal tests to ensure compliance before dispatch.

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Final Dispatch & Storage

  • Finished Goods Storage Area → Hygienic storage of filled bottles & jars.

  • Pallets / Crates → For stacking jars and bottles during distribution.

  • Loading Area → Smooth dispatch to retailers, distributors, and customers.

Working Principle

Raw Water Collection

  • Source: The raw water is drawn from a borewell or municipal source using a submersible pump.

Reservoir: It is then stored in a raw water storage tank made of PVC, FRP, or SS to ensure a continuous feed.
Feed Pump

  • The feed pump transfers water from the reservoir to the treatment system at a controlled flow rate.

  • This ensures consistent pressure for smooth operation of the next filtration stages.

​Iron Removal Plant (IRF)

  • Purpose: To remove iron, manganese, and suspended solids present in groundwater.

  • Working: Water passes through a specially designed media bed (Birm / Manganese Dioxide / Greensand), which oxidizes and traps iron and other impurities.

  • The filtered water then flows to the next unit.

​Activated Carbon Filter (ACF)

  • Purpose: To remove color, odor, and chlorine compounds.

  • Working: Activated carbon granules adsorb organic impurities, residual chlorine, and odor-causing substances.

  • It enhances taste and prepares water for further purification.

​Water Softener

  • Purpose: To remove hardness (calcium and magnesium ions).

  • Working: Ion-exchange resin replaces Ca²⁺ and Mg²⁺ ions with Na⁺ ions, preventing scaling in RO membranes.

  • The softened water flows to the cartridge filter.

​Micron Cartridge Filter

  • Purpose: Fine filtration to protect RO membranes.

  • Working: Multi-stage cartridges (10 µm → 5 µm → 1 µm) remove fine suspended particles, ensuring no solids enter the RO system.

​High-Pressure Pump

  • Purpose: To create the required pressure (10–15 bar) for the RO system to operate effectively.

  • The pump pushes water through the semi-permeable RO membranes.

​Reverse Osmosis (RO) System

  • Purpose: Main purification stage that removes dissolved salts, heavy metals, and microorganisms.

  • Working Principle:

  • Water is forced through semi-permeable RO membranes under high pressure.

  • The membrane allows only pure water molecules to pass through, rejecting up to 95–99% TDS, bacteria, and viruses.

  • The reject (brine) is discharged or reused depending on setup.

  • The permeate (pure water) is collected in the treated water tank.

​Mineral Dosing System

  • Purpose: To restore essential minerals (like calcium and magnesium) removed during RO.

  • Working: Controlled dosing pumps add food-grade mineral solution to balance taste and maintain BIS limits.

​UV Disinfection System

  • Purpose: To destroy any residual microorganisms.

  • Working: Water passes through a stainless-steel UV chamber containing a UV lamp (254 nm wavelength) that instantly deactivates bacteria and viruses without using chemicals.

​Ozonator System

  • Purpose: To ensure long-term disinfection and extended shelf life.

  • Working: Ozone gas (O₃) is generated and dissolved into the water in the storage tank.

  • Ozone acts as a powerful oxidizer, preventing microbial growth inside bottles/jars even after packaging.

​Treated Water Storage Tank

  • Purpose: To hold purified and disinfected water before filling.

  • Features:

  • Made of SS 304/316 (food-grade steel).

  • Air-vent filters prevent contamination.

​Bottle & Jar Blowing Section

  • Blow Moulding Machine: Converts PET preforms into bottles (500 ml to 2 L).

  • Jar Blowing Machine: Produces reusable 20L jars from PET or PC preforms.

  • Machines are heated and air-injected under pressure to mould bottles of precise shape and thickness.

​Washing Section

  • Jar Washing Machine: Multi-stage system (detergent → hot water → final rinse with RO water).

  • Bottle Rinsing Machine: Ensures bottles are clean before filling.

  • All wash water is RO-treated to avoid recontamination.

​Filling and Capping Section

  • Automatic Jar Filling Machine: Fills 20L jars with accurate volume and automatically caps them.

  • Bottle Filling Line (3-in-1 System): Performs rinsing, filling, and capping in a single continuous line.

  • Cap Feeding Unit: Feeds sterilized caps automatically to maintain hygiene.

​Labeling and Packaging

  • Labeling Machine: Applies your brand labels (sticker or shrink sleeve).

  • Batch Coding Machine: Prints manufacturing date, batch number, and MRP.

  • Shrink Wrapping Machine: Packs bottles into bundles (e.g., 12 x 1 L or 24 x 500 ml) for market dispatch.

  • Conveyor Belts: Transport bottles seamlessly between each station.

​Quality Control & Lab Testing

  • Purpose: Every batch of water must meet BIS 14543 standards before dispatch.

  • Tests Conducted: pH, TDS, hardness, microbial count, heavy metals, and pesticide residue.

  • Instruments Used: pH meter, TDS meter, incubator, UV spectrophotometer, etc.

​Final Storage & Dispatch

  • Filled jars and bottles are stored in a clean, dust-free storage area.

  • Packed units are then loaded onto delivery vehicles for distribution to dealers, offices, and retail stores.

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Submersible / Borewell → Reservoir → Feed Pump → IRF → ACF → Softener → Cartridge Filter → High Pressure Pump → RO Membrane → Mineral Dosing → UV → Ozonator → Final SS Tank → Bottle/Jar Washing → Filling → Capping → Labeling → Packing → Storage → Dispatch Submersible / Borewell → Reservoir → Feed Pump → IRF → ACF → Softener → Cartridge Filter → High Pressure Pump → RO Membrane → Mineral Dosing → UV → Ozonator → Final SS Tank → Bottle/Jar Washing → Filling → Capping → Labeling → Packing → Storage → Dispatch Submersible / Borewell → Reservoir → Feed Pump → IRF → ACF → Softener → Cartridge Filter → High Pressure Pump → RO Membrane → Mineral Dosing → UV → Ozonator → Final SS Tank → Bottle/Jar Washing → Filling → Capping → Labeling → Packing → Storage → Dispatch Submersible / Borewell → Reservoir → Feed Pump → IRF → ACF → Softener → Cartridge Filter → High Pressure Pump → RO Membrane → Mineral Dosing → UV → Ozonator → Final SS Tank → Bottle/Jar Washing → Filling → Capping → Labeling → Packing → Storage → Dispatch Submersible / Borewell → Reservoir → Feed Pump → IRF → ACF → Softener → Cartridge Filter → High Pressure Pump → RO Membrane → Mineral Dosing → UV → Ozonator → Final SS Tank → Bottle/Jar Washing → Filling → Capping → Labeling → Packing → Storage → Dispatch Submersible / Borewell → Reservoir → Feed Pump → IRF → ACF → Softener → Cartridge Filter → High Pressure Pump → RO Membrane → Mineral Dosing → UV → Ozonator → Final SS Tank → Bottle/Jar Washing → Filling → Capping → Labeling → Packing → Storage → Dispatch Submersible / Borewell → Reservoir → Feed Pump → IRF → ACF → Softener → Cartridge Filter → High Pressure Pump → RO Membrane → Mineral Dosing → UV → Ozonator → Final SS Tank → Bottle/Jar Washing → Filling → Capping → Labeling → Packing → Storage → Dispatch Submersible / Borewell → Reservoir → Feed Pump → IRF → ACF → Softener → Cartridge Filter → High Pressure Pump → RO Membrane → Mineral Dosing → UV → Ozonator → Final SS Tank → Bottle/Jar Washing → Filling → Capping → Labeling → Packing → Storage → Dispatch Submersible / Borewell → Reservoir → Feed Pump → IRF → ACF → Softener → Cartridge Filter → High Pressure Pump → RO Membrane → Mineral Dosing → UV → Ozonator → Final SS Tank → Bottle/Jar Washing → Filling → Capping → Labeling → Packing → Storage → Dispatch Submersible / Borewell → Reservoir → Feed Pump → IRF → ACF → Softener → Cartridge Filter → High Pressure Pump → RO Membrane → Mineral Dosing → UV → Ozonator → Final SS Tank → Bottle/Jar Washing → Filling → Capping → Labeling → Packing → Storage → Dispatch
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How to Operate

  • Pre-Start Checks

    • Ensure raw water is available in the source tank.

    • Inspect pumps, valves, and filters for leaks or clogs.

    • Check power supply, UV, and ozone units.

    • Confirm chemical levels and dosing pump readiness.

  • Start-Up

    • Switch on main control panel and verify indicators.

    • Start feed pump to fill the raw water tank.

    • Run IRF → ACF → Softener sequentially for pre-filtration.

    • Start cartridge filter and RO system; monitor pressure and TDS.

    • Activate mineral dosing, UV, and ozonator systems.

    • Begin jar/bottle washing → filling → capping → labelling → packing in sequence.

  • During Operation

    • Monitor RO pressure and product water TDS every few hours.

    • Ensure ozone and UV systems are active.

    • Record readings (flow rate, pressure, recovery ratio).

    • Use only RO water for final rinsing.

  • Shutdown

    • Stop filling and labeling lines.

    • Switch off RO and feed pumps.

    • Close inlet valves and allow ozonator to run 10 minutes more.

    • Power down the main panel after all systems stop.

  • Routine Care

    • Daily: Check TDS/pH, backwash filters, clean tanks and nozzles.

    • Weekly: Regenerate softener, clean RO membranes, test UV/ozone output.

Maintenance Guide

  • Daily: Check inlet and permeate water quality; pressure gauges; flow meters.

  • Weekly: Backwash filters; clean sediment prefilter; check for leaks; sanitize contact surfaces.

  • Monthly: Replace/clean cartridge filters; check softener resin health; clean RO membranes if performance dips.

  • Quarterly: Inspect all mechanical & electrical equipment; test UV lamp performance; calibrate dosing pumps; audit quality tests.

  • Bi-annually / Annually: Full plant inspection; replace worn membranes; verify packaging hygiene; certification renewals.

Pro Tips for Long-Term Performance

  • Always maintain correct pressure and avoid sudden shocks to the system.

  • Pre-treat water quality well (iron, hardness, turbidity) to protect RO & carbon filters.

  • Use antiscalant & ensure regular cleaning-in-place (CIP) for RO membranes.

  • Keep UV lamps clean and replace as per manufacturer’s hours.

  • Store bottles / jars in clean, shaded locations; avoid direct sun to prevent algae growth or bacterial contamination.

  • Maintain records for water tests, maintenance, batch details to trace any issues.

Quality / Regulatory Compliance Section

01

Must meet BIS IS 14543 standards for packaged drinking water in India.

02

Must comply with FSSAI guidelines for bottled water.

03

Labeling requirements: source, treatment method (RO / UV etc.), date of bottling, batch number.

04

Microbiological safety: zero detectable coliforms; limits for total bacterial count.

Ensure every sip of your water is safe, pure, and refreshing. Partner with us to set up a packaged drinking water plant that meets the highest health standards.

Order our Service right now!

Plastic Water Bottles

Comprehensive Solutions for any type of Water

01

Iron Dissolved Water

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Water containing excess dissolved iron, causing rust stains and metallic taste.

02

Hard Water

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Water with high calcium and magnesium salts that cause scaling.

03

Industrial Water

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Treated water used in factories for processes, cooling, and cleaning.

04

Reverse Osmosis

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A filtration process that removes dissolved salts and impurities from water.

05

Packaged Drinking Water

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Bottled, purified water made safe for human consumption.

06

Effluent Treatment

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Process of treating industrial wastewater before safe discharge.

07

Arsenic Removal

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Specialized filtration to eliminate toxic arsenic from water.

08

Demineralization

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Process of removing all dissolved salts and minerals from water.

09

Sewage Treatment

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Treatment of domestic wastewater to make it safe for disposal or reuse.

10

Rainwater Treatment

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Purification of collected rainwater for safe use and drinking.

11

MS Vessel Fabrication

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Manufacturing of mild steel tanks and vessels for water treatment systems.

12

Unknown Contaminants

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Testing and treating water to eliminate unidentified impurities.

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